SMT AOI Machine ZW800

Inspection Component: 0201 chip
PCB size::25x25-480*330mm
Dimension:980*1080*1410 mm
Weight: 600kg

SMT AOI Machine ZW800


SMT AOI Machine ZW800

Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.

The full version matches multiple pieces of detection at any position.

Support offline programming and debugging.

Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.

Smart camera barcode recognition system (identifying 1D code and 2D code).

Multi-line monitoring system, all production line production status is clear at a glance.

The remote programming and debugging control functions are used together, and the software control performance is stronger.

A powerful SPC statistical analysis system.

Multifunctional new design, new algorithm, new interface

The new 800 series products intelligently meet the industrial 4.0 solution

Powerful SPC statistical analysis system

Professional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.

Test result report.

Bad statistics and pictures.

Complete line process improvement program

The whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.

The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.




Optical system


5 million Gigabit network color high speed camera


10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)

Optical lens

5.0M pixel telecentric lens, depth of field: 8mm - 10mm

Light source system

RGB ring multi-angle LED structure light source

Light source control system

Digital constant current controller

Software identification system

Image processing speed

FOV processing speed

<170 milliseconds

Movement speed

Up to 700 milliseconds

Detection speed

3500 square millimeters / second


IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class


Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment



2 common Mark points can be selected to automatically correct the horizontal Mark

Test content

Printing solder paste

Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging


Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot

After reflow soldering

Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position

After wave soldering

Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position

Red rubber board

Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position

computer system

PCB size

50 × 50 mm ~ 4 00 × 330 mm (can be customized according to customer requirements)

PCE thickness

0.3 mm to 6 mm

PCB warpage

≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)

Part height

The net height is ≤30 mm and the net height is ≤ 20 mm (special requirements can be customized)

Minimum part

01005 components, 0.3 mm pitch and above IC

X, Y platform

Drive device

AC servo motor system

Precise positioning

≤8 microns

Control System

operating system


Computer host

I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive


22-inch LCD widescreen display

Other parameters

Mechanical dimensions

90 cm × 95 cm × 1 60 cm (height with feet)


About 650 kg

power supply

AC 220 volts ± 10%, frequency 50/60HZ, rated power 1200 W


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We provide JUKI SMT assembly line solutions, including JUKI Assembly Line Equipments JUKI productsJUKI Pick and Place Machine MachineJUKI SMT Stencil PrinterJUKI Assembly LineJUKI SMT Reflow OvenJUKI SMT Inspection MachineJUKI SMT Spare PartsSMT EquipmentJUKI SMT Peripheral Equipment;  any kind SMT equipments you may need, please contact us for more information: wechat whatsapp:+8613691605420, Email:
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/skype/phone/wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !




Contact: Tommy

Phone: +86 13691605420


Add: No.94,Guangtian Road,Songgang Street,Bao an District Shenzhen China